INDUSTRY

Metal Processing

Metals Processing

R.P Alloys is a leading manufacturer of casting solutions for the metal processing industry. With close to three decades of experience in crafting high-performance products for metal manufacturers worldwide, R.P Alloys is a name synonymous with quality and trust. Our products are manufactured exactly as per the customer requirements to ensure maximum performance.

R.P Alloys & Steel Forgings is a leading supplier of finish machined castings and forgings to the metal processing industry. Our extensive range of solutions and our proficiency in producing custom solutions for maximum performance makes us a trusted partner to metal processing industries.

Summary

  • Manufacturer of cast and machined components for steel and non-ferrous metals processing plants worldwide.
  • Product range includes girth gears, pinion-shaft assemblies, riding rings, support roller assemblies, thrust roller assemblies, ladles and liners for converters.
  • Components engineered for the high temperatures, heavy loads and abrasion typical of metals processing operations.
  • Full in-house manufacturing, from casting through machining and assembly, for consistent quality and faster delivery.
  • Trusted by steel mills, foundries and smelters for heavy-duty, high-performance components.

Why Metals Processing?

Metals processing plants demand components that can withstand heavy loads, high temperatures, corrosive slag and continuous operation. R.P. Alloys supplies heavy-duty cast and machined components for steel mills, foundries and smelters — from girth gears for SAG mills to support roller assemblies for smelting conveyors. Our in-house foundry, engineering and machining capability lets us deliver reliable performance even in the harshest processing environments.

PRODUCTS OFFERED

We offer a wide range of solutions for metal processing industries worldwide. Our proven
product range includes girth gears, pinion shaft assemblies, riding rings,
support roller assemblies, thrust roller assemblies, and more.

Girth Gears

Girth Gear

R.P Alloys offers a variety of options for multi-segmented gears and is the ideal destination to procure girth gears for AG, SAG, ball mill, and crushing applications. Engineered in segments of various limits…
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Support Rollers

The support roller (support wheel) bears the whole weight of the rotary kiln, which makes the shell and the riding ring rotate smoothly….
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Shaft

Forged shafts are mainly used with rollers or pinions in kilns and grinding mills. We can machine shafts up to 15 meters in length and 1.25 meters in diameter…
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Pinion

Pinion gears can be supplied individually or as spares or with complete assembly. Using our global, in-house manufacturing capabilities, we deliver high torque, high precision integral…
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Mill Head

Mill heads are widely used in ball mills, cement mills, rod mills, tube mills in cement plants & steel plants. We can manufacture in single-piece, two-piece…
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Bearing Housing

Bearing housings support bearings, protecting them from contaminants while keeping them in lubricant. It can also house monitoring equipment…
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Thrust roller

The thrust roller is an important auxiliary part of a rotary kiln. It controls the axial vibration of the rotary kiln ensuring that the tires and rollers are evenly distributed at full width…
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Wire rope pulley

Wire Rope Pulleys

We manufacture high quality wire rope pulleys that are known for their high bearing capacity, excellent wear resistance as well as prolonged service life…
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Ladles Manufacturers & Suppliers in India

Ladle

We manufacture cast iron and cast steel ladles known for their quality and durability. The ladles manufactured by us are being used worldwide wherever reliable tools are required for the handling of molten minerals…
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Liners For Converters

Liners for converters

Liners for converters are engineered for performance and crafted to cater to mineral processing plants and tailored to offer precision, these liners have a high alloy chemical…
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Tyre/Riding Ring

Rotary kiln tyre, also called rolling ring, is one important part of rotary kiln: it transmits all gravity of rotary barrel (including refractory bricks, internal devices and raw material…
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Grinding tables

Grinding Tables

The grinding table is a key component of the vertical roller mill. It includes drag rings, segments (lining plate), and bases. Widely used in coal pulverizing, cement…
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Specifications

Component Typical Capability
Girth Gear Multi-segmented or single-piece gears for SAG mills, converters and kilns
Pinion-Shaft Assembly Machined shafts with integral pinions, designed for high torque and precision
Riding Ring / Support Roller Assemblies for mills and rotary equipment in smelters
Thrust Roller Assembly Designed for axial load control in heavy rotary equipment
Ladle Cast steel or cast iron, up to approximately 25 MT single-piece weight, for handling slag, matte and blister
Liners for Converters High-alloy cast liners engineered for converter vessels and molten-metal service

FAQ

What do you supply to the metals processing industry?

Girth gears, pinion-shaft assemblies, riding rings, support and thrust roller assemblies, ladles and converter liners.

How do you address high temperature and abrasion in metals processing?

By selecting material grade, wear resistance and thermal tolerance to suit each application, then machining to the required tolerances.

What size components can you produce for metals processing?

Large-scale parts including segmented gears, long machined shafts and heavy assemblies suited to heavy engineering equipment.

What distinguishes R.P. Alloys from other suppliers to this industry?

Complete in-house manufacturing (foundry plus machining), deep sector experience and components engineered to spec rather than sold off the shelf.

How do I enquire about a metals processing component?

Contact info@rpalloys.com or +91-9810048949 with your equipment details, and we’ll respond with a solution and quote.